Every batch to spec
A camera system that improves yield and reduces batching mistakes
Alert the team in real time
When an ingredient is missed, doubled or added late, YieldSpec alerts the operator and shift leader while the batch can still be saved.
Alerts
Add rule5 results found
| What happened | Severity | Machine | When |
|---|---|---|---|
| Phosphate due 13 s overdueLimit 1:30 after the salt | Batch risk | Mixer 3 | 10:43 |
| Raw material above target +12 lb 542 lbTarget 530 lb · allowed 520–540 | Out of spec | Mixer 3 | 10:31 |
| Water above range +1.2 lb 44.2 lbRange 37–43 lb · target 40 lb | Out of spec | Mixer 2 | 09:58 |
| Cook temperature above band for 30 sBand 167–173 °F | Out of spec | Cooker 1 | 09:40 |
| Water +1.6 lb 41.6 lbUsual 38.8–41.0 lb | Unusual | Mixer 3 | 08:15 |
Phosphate due 13 s overdue
Today at 10:43
What to do
Add the phosphate now
- Severity
- Batch risk
- Machine
- Mixer 3
- Batch
- 14
- Formula
- Formula 07
- Rule
- Salt and phosphate timing
- Condition
- Phosphate within 1:30 after the salt
- Responsible
- SLShift leader
Evidence sample
CAM-01 Log
10:43
Tuesday, October 20
Mixer 3 · Batch 14 · Phosphate is 13 s overdue. Add the phosphate now
Product screens shown with demo data
Check every setting
Cameras read equipment displays, gauges, meters and scales – digital or analog – and compare each reading with the specification.
Cook temperature
Panel display · CAM-02
CORE TEMP
175.2°F
Record every batch
An auditable record of readings and events, with video evidence, replaces the paper log.
Batch 13 · Mixer 3 · Oct 19
Formula 07 · Run 208 · 10:12:00–10:26:27
What went in
| Parameter | Actual | Expected | Time |
|---|---|---|---|
| Raw material | 530 lb | 530 ± 10 lb | 10:12:00–10:13:02 |
| Water | 40 lb | 40 ± 3 lb | 10:12:00 |
| Salt | Added | — | 10:13:27 |
| Phosphate | Added | within 1:30 of the salt | 10:14:31 |
Input 576 lb · derived
Next addition
Phosphate
Due in 0:08
Phosphate added10:43:27
Within 1:30 after the salt
- Raw material530 lb10:30:00
- Water40.2 lb10:30:04
- SaltAdded10:42:00
- PhosphateDueby 10:43:30
- Seasoning—
Stabilize
Stop losing yield to batching mistakes
Follow the recipe without shortcuts or mistakes, stop losing yield and avoid failed or reworked batches.
Optimize
Understand what drives your best yields
Find the parameters the best batches have in common, without a costly data project, and let the alerts hold every shift to it.